Apex Academy

Achieve Predictable Production and Cost Savings with GTT 2.0

In today’s fast-paced printing industry, achieving high-quality output while keeping costs under control is more challenging than ever. At Apex International, we understand these challenges and offer a revolutionary solution. Our patented GTT 2.0 technology ensures a consistent, controlled ink transfer that minimizes downtime and maximizes profitability.

Why Controlled Ink Transfer Is Critical

Logo GTT 2.0Effective ink transfer is the backbone of reliable printing. Traditional anilox rolls can create inconsistencies, leading to variations in density and LAB values. These fluctuations often result in wasted materials, extended changeover times, and costly rework. With GTT 2.0, every print run benefits from uniform ink application, reducing waste and enhancing overall process control.

The Technology Behind GTT 2.0

Apex International’s GTT 2.0 technology sets a new standard in printing by incorporating advanced design and superior materials:

  • GTTPatented Channel Engraving:  Our innovative process uses a low-power, continuous laser to create smooth-bottom channels. This technique ensures even ink distribution without the variability seen in traditional cell-based systems.

  • Unique Ceramic Coating:  We apply a proprietary ceramic coating that forms the industry’s most compact ceramic structure. This not only improves wear resistance but also extends the life of your anilox rolls, ensuring consistently high performance.

  • Versatile Volume Capabilities:  Whether you’re printing a low volume at 1.3 BCM for high details or tackling a high volume 50 BCM coating, GTT 2.0 delivers excellent results across the entire flexographic spectrum.

Key Benefits of GTT 2.0 Technology

Adopting GTT 2.0 can transform your production process. Here’s how:

  • image-Feb-25-2025-01-57-26-2064-PMPredictable Production:  Consistent ink transfer means every print run maintains the same density and color accuracy, reducing variability and ensuring high-quality output.

  • Faster Job Changeovers:  With fewer anilox changes and streamlined washdowns, you can significantly reduce downtime, allowing more jobs per shift and quicker turnaround times.

  • Lower Capital Investment:  Simplify your inventory by consolidating multiple specifications into just a few essential rolls. This reduction in stock requirements translates directly into cost savings.

  • Enhanced Efficiency:  A more reliable and repeatable process leads to increased press uptime and improved overall productivity, directly impacting your bottom line.

  • Flexible Printing Capabilities:  Our standardized engraving enables you to cover a broader range of printing requirements with fewer anilox rolls, making it easier to adapt to different job specifications.

Standardization for Better Workflow Control

Variability in traditional anilox rolls can lead to unexpected print differences, even when the rolls meet technical specifications. GTT 2.0 overcomes this by delivering rolls with exceptionally tight tolerances. This standardization ensures that every reorder performs exactly as expected, streamlining your workflow, reducing material waste, and improving print quality consistently.

Bridging the Gap Between Theory and Practice

druckindustrieMany press manufacturers tout changeover times as low as 10 minutes, but real-world operations often see changeovers lasting 1 to 2 hours. GTT 2.0 addresses this discrepancy by providing reliable, repeatable ink transfer that significantly cuts down on the time needed for roll changes and washdowns. This practical approach to reducing downtime means you can produce more jobs per shift and boost overall profitability.

 

Real-World Impact: Transform Your Production Process

At Apex International, we are dedicated to helping printers achieve smarter production methods. With GTT 2.0, you gain not only a technological advantage but also a significant competitive edge in cost savings and efficiency. Our technology empowers you to:IMG_8541

  • Streamline your printing operations
  • Improve quality control
  • Enhance operational efficiency

These benefits culminate in a more predictable production process and a healthier bottom line for your business.

Get Started with GTT 2.0 Today

Take control of your printing process with the advanced, reliable, and cost-effective GTT 2.0 Anilox Technology from Apex International. Learn more about our innovative solutions and discover how you can transform your production for better consistency and profitability

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